GRG Banking Equipment Co., Ltd.

The information or material contained in this document is the property of GRG Banking Equipment Co., Ltd. Any recipient of the information or material, contained in this document, shall not disclose or divulge that in any manner neither directly nor indirectly.

GRG Banking reserves all rights, including rights to change the contents of this manual without prior notice, rights of translation and rights of reproduction by reprinting, copying or similar methods, rights created by patent grants or registration of a utility model or design and rights of technical modifications. Any violations may cause to a claim for damages.

It is the policy of GRG Banking Equipment Co., Ltd. (GRGBanking) to improve products as new technology, components, software & firmware become available. GRGBanking, therefore, reserves the right to change specifications without prior notice.

GRGBanking, GRG, CM200V & TOOLPLUS are the trademarks of GRG Banking Equipment Co., Ltd. Some other names of hardware and software products mentioned in this manual are trade names and/or trademarks of their respective manufactures and are hereby acknowledged.

Copyright By GRG Banking Equipment Co., Ltd.
Address : 9 Kelin Road, Science City,Luogang District, Guangzhou,China, Postcode: 510663
Tel : +86(0)20-82189249, 82188301 
Fax : +86 (0)20-82187163
E-mail : tech_support@grgbanking.com
Web : http://www.grgbanking.com
All Rights Reserved

Revision History

To ensure the safe operation of the machine, please carefully read the notes on safety provided below as well as the contents of this manual.GRG Banking will not bear any responsibilities for the damage or injuries arising from the use of the machine that is not in accordance with the notes and the contents provided below.

Notes on operation safety

1. When the machine is running, don’t switch the power off, remove the plug or open modules;
2. When the machine is running, don’t touch any movable part with your hand or other articles;
3. Don’t lay any materials on the machine;
4. Don’t remain nails, pins, wire, screws, toothpicks or other articles in the interior of the machine.
5. Please remove the plug if the machine is note used for a long period.
6. Please remove notes jammed according to operations introduced in the manual strictly.

If one of the following phenomena occurs, please immediately stop operating the machine.

1. The machine produces smoke, strange smell, or unusual noises;
2. Electric leakage occurs;
3. Water enters the machine (Water leakage occurs on top of the machine or the machine is submerged by water);
4. Unstable power supply, voltage dip, or short interrupt occurs;
5. A contrived damage to the machine;
6. The machine is placed in an environment of lampblack, steam, high humidity or heavy dust;
7. The power cable is broken or the plug is damaged.

Repair work

• Repair work may only be carried out by authorized personnel.
• Unauthorized opening of the device or repair work carried out improperly could result in considerable danger to the user.

Intent & Users
The core objective of this training course is to create specialist engineers of GRG Cash Sorting Machine, GRG Cash Master - CM200V. This training manual has been compiled mainly for the hardware engineers to do service and maintenance of the GRG Cash Master in the field. This training manual introduces technical information of the CM200V hardware that can be configured in the field.

Training Accomplishment
After completion of this training course, participants are supposed to achieve the knowledge & expertise on the subjects as below:

GRG Cash Master (CM200V) Hardware System Architecture

1. Technical specification, overall structure, the modular interconnects and working principle of CM200V

CM200V Installation & Operation

1. User settings
2. Master the operation in varied sorting
3. Configure the varied sorting/counting

Software Installation & Application

1. Understand the software architecture and functionality
2. Master the various software installation and use

First Level Maintenance & Support Services

1. Configuration
2. Master CM200V test programs to recognize break/failure at module level
3. Disassemble and reassemble CM200V
4. Adjustment of CM200V
5. Learn the skills of how to analyze the problem and recover CM200V
6. Master the banknote data collection, image collection and security system settings, etc.

Error Diagnosis & Resolution

1. Understanding Error Codes
2. Diagnosis of errors by analyzing error codes

The chapter “CM200V Hardware System Architecture” describes the features and functionalities, technical specifications, the internal & external structure and the working process of CM200V Cash Master. The chapter “CM200V Installation & Operation” describes the operation and sorting settings and the installation and operation of OS, RCC, SecOne and RCP application. The chapter “CM200V Test Program” describes using the test tool to control & upgrade & detect the machine. The “First Level Maintenance of CM200V” chapter describes the test program & its operation, disassembly & reassembly process and adjustment of CM200V. The “Error Diagnosis & Resolution” chapter explains how to diagnose errors using Toolplus and provides an idea of error code messages that may be output, together with explanations and action to be taken.
The Appendix-1 provides the description of electrical interfaces of all devices within CM200V.
The Appendix-2 provides the description of the prerequisites for the training.
The Appendix-3 provides the user feedback form.

Supplementary Documentation
For the operation and maintenance of the devices and error codes, separate manuals are available which include detail description about the operation & maintenance processes & explanation of error codes & possible resolution. So, these manuals should also be read since certain details are only described in these instructions.
Following is the list of manuals that should be read in conjunction with this training manual:

1. CM200V User Manual
2. CM200V Maintenance Manual (Primary)
3. CM200V Maintenance Manual (Secondary)

Manual Release
Since production began, some components have been replaced for various reasons (e. g. progress in technology, cost reduction). Often the hardware replacement does not result in a changed construction of the device (mechanical or electrical) or the functional integration. In this case, the new component is added to the training manual and the previous component remains in the respective chapter. If the integration of a new component results in changes, the corresponding chapters will be adapted (e.g. removal/installation, preventive maintenance, etc.).

GRG’s CM200V is a banknote sorting machine with cutting-edge banknote detection technology to improve cash processing speed and accuracy. By utilizing CIS (Contact Image Scan) and OCR (Optical Character Recognition) technology, images of both sides of the banknote as well as the serial number can be captured and recorded.

1. 5“ LCD touch screen with clear operation prompts and user guides.
2. Automatic serial number capturing at a speed of 12 notes/ second, the serial number can be recorded in the Embedded PC, and the both sides’ images of each note will be kept in an optional image recorder.
3. With both USB and LAN interface the machine can be connected with external LCD, printer and PC for printing and uploading to facilitate centralized management and sort report checking.
4. For single denomination notes, the machine enables note counting, suspect note detection, orientation sorting, version sorting, fitness sorting and ATM sorting.
5. For multiple denomination notes, the machine enables note counting, suspect note detection, denomination sorting, fitness sorting and ATM sorting.
6. Automatic serial number capturing and recording
7. Automatic serial number (OCR) capturing and recording (Optional)
8. The machine has the following banknote detection technology: Visible light image analysis, Infrared light image analysis, Transmitted light image analysis, Ultraviolet fluorescence analysis, Full length magnetic analysis, Full size thickness detection, Double side contact image scan, Serial number detection.

Technical Specification

Dimensions: 428mm x 481mm x 310mm (W*H*D)
 

CM200V consists of two parts: upper unit and lower unit.
The upper unit consists of NF, NV;
The lower unit consists of 2 stackers.
Then upper unit and lower unit form NT and reject slot.

Machine Diagram

Sensor Distribution
List of Sensors

Note Feeding:
The Note Feeder (NF) of CM200V uses friction technology to feed notes.
When a bundle of notes are placed on the NF hopper of CM200V, the NF detects the notes and starts feeding the notes by rotating the pick roller. During this time, the bundle of notes itself creates a pressure on the pick roller with its weight which makes the friction of the pick roller and the note much better.
After the notes have been pushed inside, the separation roller will separate each note and pass the notes one by one to Note Validator (NV) for verification.

Note Validation:
The Note Validator (NV) will check different attributes of each note and the image information with its sensors and will validate the note on the basis of the note algorithm, preloaded to the NV control board, in conjunction with SLL(R)S which detects the width, skew and space parameters of notes. Finally NV will pass the notes to the transport.

Note Rejection and Stacking:
Based on the note validation result, the disqualified notes will be sent to the reject slot by the diverter in Transport Diverter Sensor (MEDS2) area and the qualified notes will be sent to the designated note stacker, to be taken out by the customer.

If you need some more intuitive impression of the CM200V, please refer to the following video:
Marketing Introduction video
Training Introduction video

CM200V installation refers to the entire process of setting up the machine to the workable state. This process comprises of the following phases:

1. CM200V site preparation
2. CM200V physical installation
3. CM200V software installation

Site preparation is a very crucial & important phase for a CM200V machine to provide better operation. Sometimes, the performance of the machine may greatly vary depending upon the tasks done on this phase. Site preparation refers to the preparation of the machine site, in accordance with the site preparation requirement of the machine including minimum space, environmental, electrical and communication requirements. For detail procedure to perform the tasks in this phase, Please refer to CM200V User Manual (Chapter 2) .

This phase covers the delivery, unpacking, fitting and setting up CM200V physically to the installation site. For details procedure to perform the tasks in this phase, please refer to CM200V User Manual (Chapter 2) .

For the installation of OS, the following two processes have to be completed sequentially.

1. Pre-installation process
2. OS installation

1. Pre-installation process: Prior to OS installation the following steps must be completed:

• Prepare a bootable USB drive for OS recovery

Please refer to correspondent comprehensive knowledge solution.

• Copy the Ghost files

1. Find the “ghost.exe” file in the training disk
2. Copy the “ghost.exe” and “CM200V.GHO” system image file into the bootable USB disk. (The Operating System image file can be downloaded from GRGBanking FTP site).The bootable OS recovery USB disk is completed and ready to use.

2. OS Installation:
For the installation of OS, please perform the following procedures:

1. Connect the bootable USB disk to CM200V and then restart the machine
2. After restarting, the machine will start from the bootable USB disk
3. Choose to run the GHOST image
4. After the installation completes, CM200V will restart & start from the newly installed OS

For CM200V to run properly, it is required to install two application software after OS installation.

1. RotoCash Controller (RCC):Upper Layer Control Software for CM200V
2. RotoCash Security (SECOne):GRG Security Software for CM200V

  *If the machine had installed RCC, please uninstall the RCC and delete the RCC folder first.

1. Application and Folder Introduction
2. RotoCash Controller (RCC) is an upper layer control software for CM200V.
3. The default path for installation of RCC is “C:\Program Files\Grgbanking\RCC1.0”.
4. After the installation of RCC1.0, its directory structure will be as follows:

Folder Introduction The above picture is the folder of CM400, the following is the explanation of each folder. Backup: Configuration file for restore to factor mode Data: Database of CM400 DevDriverLog: Driver Log of each hardware module FileToDownload: Not used at present Log RCC: RCC Software log Temp: Temporary File Folder UI: UI configuration file and resource file Update: Auto update update tool Backup.ini: Configuration for restore factory mode

RCC Installation
RCC installation steps are shown as below:

• Select the language to be used and click “OK”

• On the “Welcome” page click “Next”.

• On the “License Agreement” page, select “I accept the agreement” and click “Next”.

• On the “Select Destination Location” page, check the default destination and click “Next”. If it is required to change the location, click “Browse” to change the location before clicking “Next”.

• On the “Select Components” page, select the corresponding machine type (in this case, “CM200V”) and click “Next”.

• On the “Select Start Menu Folder” page, check the default start menu folder and click “Next”. If it is required to use a separate folder, click “Browse” to change the folder before clicking “Next”.

• On the “Select Additional Tasks” page, select/deselect “Add to Startup Menu” and “Create Desktop Icon” and click “Next”. Please note that, by default, they are selected.

• On the “Ready to Install” page, review the parameters and click “Install” and the installation process will start.

• On the “Installing” page, the installation progress will be shown.

• On the “Setup - Dunite” screen, the background software for hardware layer communication, “Dunite”, will be installed automatically. The default installation path for Dunite is: “C;\Grgbanking\Dunite”.

• On the “Completing Setup” page, click “Finish” to complete the installation process.

Introduction
RotoCash Security (SECOne) is an installation-independent and equipment-protective software system. It adopts programs white list principle and guarantees the normal operations of sorting machine by controlling the access to device endpoint and by preventing the invasion of computer virus or malicious program.
The main function of “RotoCash Security” software is to manage and control the processes by using the white list and U-disc access control. The programs in the system white list can only be run on the machine and only the authorized U-disk can be accessed from the machine.
The authorized U-disk is write-protected and therefore to write new data or to delete existing data using another device other than CM200V, it is required to use a special writing tool, “CopyFileToRotoCashUsb.exe”. Using this tool it is possible to copy required files to the authorized U-disk from the PC.

Process Control
Process control adopts white list principle, which prevents the unauthorized programs to run on the sorting machine. Only the programs on the white list are authorized to run and hence it prevents computer virus or malicious programs from running on the sorting machine.
Programs that are recorded in the white list can be run normally. On the other hand, if an unauthorized program tries to run on the machine, a denial message will be shown as below:
Authorized U disk from GRG is by default recorded in the white list. Therefore if the authorized U disk is inserted into the CM200V, programs stored in the authorized U disk can be run normally on the machine.
However, if the program is copied from the authorized U disk to the sorting machine, the program cannot run if it is not on the white list.

Creating Program White List File
To create a program white list file (that is to authorize programs that can be run on the sorting machine afterwards), a special tool named “SECOneUnpackToZipSetup.exe” is required. The extension of the white list file is ”.rule“.
Please note that, the white list creation process can only be performed by GRG personnel and the process is not open for customers. After the creation of the white list file, GRG personnel will send the file to the customer to use in the sorting machine.

Updating the Program White List
After receiving a new white list file from GRG, copy the white list file, with ”.rule“ extension, to the installation folder of RotoCash Security.
The path for updating the white list is: “C:\GrgSecurity\SECOne\UpdateRules”.
Within around 5 seconds of copying, the white list file will disappear and hence the white list is updated. After the update, the newly authorized programs can be run normally on the sorting machine.   U-disk Access Control
U-disk access control mainly manages the access to USB endpoint, only the authorized U disk can be recognized and used on the sorting machine. If any unauthorized u-disk is inserted to the USB endpoint of CM200V, the PC will automatically uninstall it instantly to prevent any unauthorized access.
For sorting machines with installation of RotoCash Security software, files in the authorized U disk can be added, modified or deleted.
For sorting machines without installation of RotoCash Security software, files in the authorized U disk cannot be modified and deleted; only can be read and copied from the Windows system. However, by using the special writing tool for the authorized U-disk, “CopyFileToRotoCashUsb.exe”, files can be added or deleted.

Installation
The installation steps of RCC Security software are as follows:

• Run “RotoCash_Secb2.exe” file to start the installation process.
• On the “Select Setup Language” page, select the language to be used

• A system disk with NTFS format is a prerequisite for installation of RotoCash Security. If the format of system disk is NTFS, the installation wizard will directly enter into the “Welcome” screen; if not, a dialog box  will be shown with a reminder for the transformation of the system disk format to NTFS.

• Select ”Yes” to transform the format of system disk.

Note: To guarantee a smooth transformation, which takes a certain time, please do not operate the machine during the transformation. After the transformation is completed, ”Welcome” interface will be shown.

• On the “Welcome” screen, click “Next”.

• On the “License Agreement” page, select “I accept the agreement” and click “Next”.

• On the “Select Additional Tasks” page, select/deselect “Create Desktop Icon” and “Add to Start Menu” and click “Next”. Please note that, by default, they are selected.

• On the “Ready to Install” page, click “Install” to start the installation process.

• During installation, system will be scanned first and then processes will be recorded into the white list library.

Note: Before white list scanning, installation program will check the recycle bin. If there are any files in the recycle bin, a notice will be shown as below:

Selecting “Yes, Delete them” is recommended. In this case, files in recycle bin will be deleted and will not be recorded in the white list.

Note: When scanning for white list programs, please wait patiently and do nothing in the machine, otherwise, unpredictable results may occur.

1. On the “Completing Setup” page, select “Yes, restart the computer” and click “Finish” to complete the installation process. The machine will then restart and hence the installation process will be completed.
2. It is required to restart the machine to complete the installation process, therefore please be sure to restart the machine, if “No, I will restart the computer later” is selected.

Installation Check Points

After the installation is completed, please check the following points to confirm if the installation was successful or not.

a) Regedit Checking: Open “Regedit” and check if the item “HKEY_LOCAL_MACHINE\SYSTEM\SECONE\Config” exists and its “VersionInfo” value is “V1.0.0b2”.

b) Task Manager checking: Open the “Task Manager” and check if the following two processes exist:
Client Service Process: Autorun.exe
Service Monitoring Process: ProcServiceMon.exe \\ 

Uninstallation
There are two ways to uninstall the RotoCash Security software.
a) Using “Add/Remove Programs” from the 'Control Panel”
b) Using RotoCash Security uninstallation component

a) Using “Add/Remove Programs” from the 'Control Panel“

• Firstly, enter into “Add/ Remove Programs”, select “RotoCash Security” and click “Remove”
• Secondly, click “Yes” to completely uninstall the program and its component.
• Thirdly, to complete the uninstallation of RotoCash Security, click “Yes” to restart the machine. 

Please be sure to restart the machine after uninstalling RotoCash Security Software.

*Delete the RCC folder completely.

b) Using RotoCash Security uninstallation component Firstly, open the installation directory of RotoCash Securty and click “Unins000.exe”.Secondly, after uninstallation of RotoCash Security is completed, click “Yes” to restart the machine.

In case of the information related to sorting such as device config /sort level/ and sort project is needed to upgrade, steps below can be followed:

1. Start RCC application, and then login to the system using Maintenance Engineer account “1001”. 
2. Click on the “Import & Export” button and enter into the next page.
3. Insert the authorized U disk to the USB interface of CM200V, and select the needed information such as “Device Config” for the information of the machine configuration；“User management” for the account data of the users；“Sort Project” for all sorting scheme information；“Sort Level” for sorting level parameter data；“Transaction” for transaction related data. After selecting the corresponding items， click “Export” to export the selected data to the authorized U-disk.
4. After exporting the data, take out the authorized u-disk and click “Exit system” from the home menu to exit from RCC and go to the desktop.
5. Install the new version RCC on the machine with the newest image file system. Please refer to the “RCC Installation” section of this chapter for more details about RCC installation.
6. After the installation of RCC, login the system using Maintenance Engineer account “1001” and click the “import/export” button to go to the next screen.
7. Insert the authorized U disk to the USB interface of CM200V, and select corresponding items which is needed to import.
8. After importing the data, logout from the “Maintenance Engineer” account and login with designated user account. The application upgrade process has been completed.

The operational procedures of CM200V sorting machine includes daily sorting operation, functional settings and transaction record management operation. For details procedure to perform the operational tasks,

please refer to: “CM200V User Manual” (Chapter 3 & 4).

Please find below the operation flow diagrams:

CM200V cash sorting machine has the ability to scan the real time images and serial number of each banknote while sorting, by using its Note Validator (NV) module's in-built image scanning mechanism. The scanned images can then be transferred to the storage media specified in its RCC software.
It’s very convenient for user to inquiry and manage. 
In CM200V, the following image scan modes can be configured:

All scanned images will be saved in the NV recorder. This mode works only when a “NV Recorder” device is installed in CM200V. NV recorder is an image storing device with a built-in storage media.

After setting recorder mode, the machine will transfer the full image of each banknote to NV recorder while it processes the banknote. It is possible to view and export the image of each banknote by RCC application. Before image recorder mode can be set successfully, it should be ensured that the NV recorder is properly connected to NV.

NV recorder is an optional configuration for CM200V. The components should be purchased from GRG. The part numbers are as below:

• S.0190541R       NV Recorder (SSD 128G)
  
• YT4.853.5649     USB Cable (NV Control Board)
  

To setup the recorder mode from RCC, please go to “Settings →Functional Settings → External Systems” and select “Recorder” button and click “OK”.
 

All scanned serial number images (that is the OCR images) will be saved in the USB disk. This mode works only when the authorized U-disk supplied by GRG banking is inserted into the corresponding USB interface. In this mode, only the serial number images of each banknote are stored and the full face scan images of the banknotes are unavailable.
Note: This function is available only when the template is support the OCR function.
The scanned OCR images are stored in files with “*.FSN” extension which cannot be opened directly. A special tool is required to open these files. This mode requires the GRG authorized U-disk to be plugged in to the USB interface of CM200V, to transfer OCR images in real time while the machine processes the banknotes.
To setup the USB Disk mode from RCC, please go to “Settings →Functional Settings → External Systems” and select “USB Disk” button and click “OK”.
 

Note:
1. For CM200V with RCC1.0 b66 version: This RCC version can set USB Disk mode successfully, no matter whether a USB memory stick is inserted or not. The customer will be prompted to insert a USB Disk if it cannot be found.
After sorting, the file with OCR can be found in ”.FSN“ files in the USB Disk directory. This OCR file will be created daily. The file name will be in the following format: <data_terminal_currency.FSN>.
RCC1.0 b66 version provides the ability to remove the files from USB disk and manage the files in USB disk.

All scanned images will be saved in the external scanning system. This mode works only when the NV is connected with an external scanning system PC via a USB connection. To use the Scanning System mode, one PC should be configured independently with CM200V, which will be connected to NV directly via a USB cable and will be connected to CM200V via network connection.
Note: This function is optional and is available only when customer propose to support this function.

Before collection system mode can be set, it is required to prepare the external scanning system first. Firstly, it is required to install “RCP1.0” software on the external scanning system PC. RCP1.0 is a scanned image collection software, which runs independently on the scanning system PC. After installing RCP1.0, CM200V NV must be connected to the external scanning system using a USB cable.
RCP1.0 must always run on the scanning system to collect full scanned images of the banknotes via the USB cable connected to NV, while CM200V is processing the notes, When External scanning system mode is set successfully, full scanning images will be transferred to the PC, and inquiry and export banknotes images can be possible by RCC.
For more details on Image scanning system installation and operation,
Please refer to: CM200V Image Scanning System Installation Manual (V1.0) and CM200V Image Scanning System User Manual (V1.0)

To setup the Scanning System mode from RCC, please go to “Settings →Functional Settings → External Systems” and select “Scanning systems” button and click the “>” button to go to the next screen, where it is required to input the IP Address and port information of the external system. After completion click the “<” button and click “OK”.

“CM200V/CM100V TOOPLUS”, is a test program, provided by GRG Banking, which is used to diagnose sorting machines (including CM200V/CM100V) by maintenance engineers when they carry out the routine maintenance or functional tests for sorting machines.

Run on CM200V 

Firstly, be sure to normally power on the machine. To start the “CM200V/CM100V Toolplus”, execute the “GPIO.exe” and click “NV”, then run “CashMaster.exe”. In the title bar of Toolplus, the connection status of MB and NV will be shown. If “MB is disconnected” message is shown, then may be the USB cable between PC and MB is disconnected. In that case, please open the rear cover of CM200V and check the cable. 

Run on external PC

1.   USB connection and Driver installation Refer to 《CM100V&CM200V USB Driver installation》 and 《CKS_How to Set “Disable Driver Signature Enforcement” on Your PC》
2.   Start up TOOLPLUS and Select Open TOOLPLUS, Click “General Test”, then choose machine type（CM100V or CM200V）.

General Test contains general test items for sorting machine. Functionalities of each button are as follows:
Model: Select “CM200V” in the drop-down-list for CM200V
Start: The sorting machine starts sorting notes basing on the sorting scheme that is set in advance.
Stop: The sorting machine stops sorting notes. It will stop feeding notes instantly once “Stop” button is clicked and will stop all operations when notes in the transport are completely handled.
Init: Initialize the sorting machine. Corresponding parameters of the sorting machine, sensors and motors will be checked during this operation.
Clear: During the period of note sorting, number of notes will be accumulated unless sorting scheme is changed. Click “Clear” to clear the numbers that are shown in the “Increment Number” and “Current Number” section.
Deliver: Clear the NT and reject notes to the reject slot if there are notes jammed.  
Restore: Restore setting of the note control parameter. \
Quick Start: There are 10 default sorting schemes for “Quick Start” section. The sorting machine will start sorting notes with default sorting schemes after clicking one of the button in the “Quick Start” section.

Contents below mainly describes different meanings of all sorting schemes that are used in CM200V.

i) ATM Sorting: Sorting notes basing on its quality, it mainly sorts notes that meet the requirement of ATM notes. Default sorting scheme is as follows：

ii) Circulated Sorting: Sorting notes basing on its quality, it mainly sorts notes that meet the requirement of ATM notes and TLR notes. Default sorting scheme is as follows：

iii) Denomination Sorting: Sorting notes basing on its denomination. Default sorting scheme is as follows：

iv) Orientation Sorting: Sorting notes basing on its orientation. Default sorting scheme is as follows：

v) Version Sorting: Sorting notes basing on its version. Default sorting scheme is as follows：

vi) Edition Sorting: Sorting notes basing on its Edition (Sorting notes at a higher level than version, which means one edition may contain several version). Default sorting scheme is as follows：

vii) Fuzzy Sorting: Sorting notes basing on its quality, the same with ATM/TLR sorting. While the judge criteria of fuzzing sorting for dog-ear/repair/size is lower the criteria of TLR notes. Fuzzing sorting is mainly used for crimped notes collected from bus/metro station.
viii) Denomination counting: Counting notes basing on its denomination. This mode mainly calculates total amount and pieces of notes without validation by NV. In this mode, counting speed is 720 notes/minute. Default sorting scheme is as follows：

ix) Diverter test: Sorting notes without NV authentication, denomination recognition and double notes detection. It mainly tests the performance of solenoid and machine’s structure. Notes will be enter into stackers and reject slot equally. Default sorting scheme is as follows：

x) Counting: Counting how many pieces of papers in a bundle of papers.

Reject Analyze
i) Total: Analyze the reason for rejecting notes basing on the accumulated information of notes. Note information will be refreshed after changing sorting mode or clicking “Clear”.
ii) Single: Analyze the reason for rejecting notes basing on information of notes that is got from the last transaction.
iii) Result(button)：Clicking the “Result” button will show the reason for rejecting notes on the “Result” section.
Increment Number: Displaying accumulated number of pieces and amounts of notes and number of pieces of rejected notes. All of these data will be reset after changing sorting mode or clicking “Clear” button.
Rea-time Number: Displaying number of pieces of notes for all hoppers and reject slot in real-time.
Serial Number Display: Displaying serial number of notes according to sequence of notes getting through the NV.
Result: Result for each operation will be shown in this section. Error code and it's explanation will also be shown if failure occurs.

In “Sorting Setting” page, different note sorting modes can be set by selecting different sort mode on the left and configuring different parameters on the right. Besides, sorting level can also be set in this page.

Basing on note’s quality, “Sorting Level” is mainly used to classify notes into “ATM” note, “TLR” note and “Unqualified” note through setting parameters of “ATM” note and parameters of “TLR” note. “Unqualified” note contains unfit note, undefined note and suspicious note. Total of 10 parameters, which value range from 0~255 , can be set for “ATM” note and “TLR” note, the higher the value, the better the quality of notes. Parameters have to be set independently and respectively for every denomination of every version.

Judgment for ATM note: Note can be judged as ATM note if real-time parameters of note, when handled by CM200V, are all bigger than the parameters (ATM note parameter setting) that have been set beforehand.

Judgment for TLR note: Note can be judged as TLR note if it does not meet the requirement of ATM note and its real-time parameters, when handled by CM200V, are all bigger than the parameters (TLR note parameter setting) that have been set beforehand.

Judgment for Unqualified note: Note can be judged as “Unqualified” note if it does not meet the requirement of ATM note and TLR note. By default note can be judged as “suspicious” note when at least one of its real-time parameters ( “Repair”, “Criteria 1”, “Criteria 2” ) is less than the same parameters that have been set beforehand; note can be judged as “undefined” note when at least one of its real-time parameters ( “Dog-ear”, “Hole”, “Mutilation” and “Tear” ) is less than the same parameters that have been set beforehand; and note can be judged as “unfit” note when at least one of its real-time parameters ( “Soil”, “Stain”, “De-ink” ) is less than the same parameters that have been set beforehand.

For more details about parameters of sorting level, please refer to 《CM200V User Manual》
Please select corresponding note code in drop-down box of sorting level before set and get their sorting level parameter.

Throug this function to set whether the machine should stop running when encounter suspect note. Select “No Stop” or “Stop” in the dropdown list and click “Mode Set” to finish setting. Click ”Mode Get” to get the latest mode.

Denomination sorting: Sorting notes basing on their denomination, irrespective of version and orientation. “Quality” can only be set as “ATM+TLR” or “ATM+TLR+Unfit”, that is to define whether to receive unfit notes or not. “Quality” setting for all stackers must be the same. In this mode, sorting speed is 720 notes/minute.

Soil sorting: Sorting notes basing on their quality, irrespective of version and orientation. According to note’s quality, it can be divided into 4 types: ATM note, TLR note, Unfit note and Undefined Note. When handling notes, “Quality” can also be set as combination of basic attributes such as “ATM+TLR”, “TLR+unfit”、 “TLR+Unfit+Undefined”、”Unfit+Undefined”. One thing should be noted that item of “Quality” setting for different stackers must be the same or mutually exclusive without overlapping, for example, if item of “Quality” setting for one stacker is “ATM” note, the item for other stackers should not be set as “ATM+TLR”. In this mode, sorting speed is 720 notes/minute.

Version sorting: Sorting notes basing on their denomination and version, irrespective of orientation. “Quality” can only be set as “ATM+TLR” or “ATM+TLR+Unfit”, that is to define whether to receive Unfit notes or not. “Quality” setting for all stackers must be the same. In this mode, sorting speed is 720 notes/minute.

Edition sorting: Sorting notes basing on their denomination and Edition, irrespective of orientation. “Quality” can only be set as “ATM+TLR” or “ATM+TLR+Unfit”, that is to define whether to receive Unfit notes or not. “Quality” setting for all stackers must be the same. In this mode, sorting speed is 720 notes/minute.

Fuzzy sorting: Sorting notes basing on its quality, the same with ATM/TLR sorting. While the judge criteria of fuzzing sorting for dog-ear/repair/size is lower the criteria of TLR notes. Fuzzing sorting is mainly used for crimped notes collected from bus/metro station.

Orientation sorting: Sorting notes basing on their denomination and orientation, irrespective of version. “Quality” can only be set as “ATM+TLR” or “ATM+TLR+Unfit”, that is to define whether to receive unfit notes or not. “Quality” setting for all stackers must be the same. For “Orientation” setting, it contains several items such as “Heads”, “Tails”, “Up”, “Down”, “Heads+Up”, “Heads+Down”, “Tails+Up”, “Tails+Down”. One thing should be noted that item of “Orientation” setting for different stackers must be the same or mutually exclusive without overlapping, for example, if item of “Orientation” setting for one stacker is “Heads+Up” note, the item for other stackers should not be set as “Heads” or “Up”. In this mode, sorting speed is 720 notes/minute.

Diverter Testing: Sorting notes without NV authentication, denomination recognition and double notes detection. It mainly tests the performance of solenoid and machine’s structure. Notes will be enter into stackers and reject slot equally.

Denomination Counting: Counting notes basing on its denomination. It mainly calculates total amount and pieces of notes,  irrespective of its version, orientation, and quality, without validation by NV. In this mode, counting speed is 720 notes/minute.

Counting: Sorting any paper (cheque, receipt, or notes and so on) without validation by NV, denomination recognition and double notes detection. It only counts the amounts of these papers.

Automatic Single Denomination: Denomination for all stackers are unspecified. Which kinds of denomination can be accepted by stackers is determined by the first qualified note passing through NV. For example, if the first qualified note of a bundle note, which contains several denominations, is CNY100, then notes of the other denominations will be rejected.

Automatic Multiple Denomination：Stacker 1 is specified basing on the denomination of the first qualified note passing through NV. And Stacker 2 basing on the denomination of the first qualified note that different from the stacker 1 

Configured Denomination:All of the stackers should be specified and can be set according to the denominations supported by NV.

Auto Mixed Denomination: Different kinds of denominations of the same currency can enter into correspondent stackers basing their quality. One stacker can accept more than one denominations.

Reject Slot Batch:To set the maximum accepted amounts of notes in reject slot.

Click “Get Reject_Count” to get the latest capacities and Click “Set Reject_Count” to set the capacities, maximum 100 pieces

Fixed-denomination Setting:

Limiting amounts of notes to be sorted. Note quality and notes amount limit should be set prior to using this function by clicking the right side of “Quto Mode”.

All the parameters shown in this page are used as criteria for judging the running status and quality of banknotes in the notes transport. These parameter should not be changed unless the developer require to.

Motor Control
The speed of main motor can be detected by clicking the “open” or “Stop”. The real-time speed of the motor will be shown on the right side of “Actual Speed”. The “Speed bias” should be lower than 5% if the main motor is normal.

Diverter Control
By clicking the “Pass” or “Retract” to control the corresponding diverter to check whether they can work normally.

LED Display Control
Select the number beside the “Value” which will be shown in the LED display and then click open to control the LED. There are two ways of showing. One is the number will be shown in a Flicker way and the other is shown continuously.

Aging test
This function is used in the manufacturing center to conduct the aging test for the machine after completing the assembly of the machine so as to ensure the stability of it.

Life Parameter
By clicking the “read life” button, the number of qualified notes and disqualified notes that had been counted will be shown beside the “Accumulated count” and “Reject Count”. If click the “Clear life”, these number will start from 0.

Parameter Configuration
This function is used for setting whether the parameters (relevant to “sorting setting”) should be saved in the memory or not and where should the image should be saved(there are three ways to save: in PC, in NV & in NV recoder)

Advanced function
Get NV Currency: to know about which currencies support by the machine
Get Version: to know about the version information of the machine, including the firmware version, template version and so on
Get NV note Code: to know about supported note code of the NV
Get log: only available for CM100V to get the log
Set Currency: select which currency should be supported by the NV

Sensor test page, mainly focuses on checking the realtime status of all the sensors of CM200V.

Refresh: Status of all sensors shown in the picture will refresh for every 100ms
Stop: Stop refreshing status of all sensors. Please click ”Stop” before turn to the other page.
Get Sensor Level After clicking “Get sensor level:” working status of infrared sensors will be shown in the page in digital way with different colors. Please be sure that sensor is not blocked before clicking “Get”.

There are mainly two kinds of firmware for CM200V, including NV firmware and Control firmware.NV firmware includes DSP firmware, Image FPGA firmware, Magnet firmware and NV recorder firmware.According to the firmware needed to be upgraded, click “Open File” to select corresponding upgrade file and then click corresponding firmware download button to upgrade.Package upgrade includes upgrade NV firmware automatically and upgrade Control firmware automatically.

Auto NV Firmware: Click “Auto NV Firmware” and select the folder where firmware are stored, then firmware will be searched and upgrade automatically.

Auto Upgrade Control Firmware: Click “Auto Download Control Firmware” and select the folder where firmware is stored, then firmware will be searched and upgrade automatically.

Note：File name of the firmware should not be modified.

NV Para
This command section is only used by R&D developer.

MTS adjustment
This command section is used to adjust the MTS value. The normal value for MTS when qualified note get through should range from 60 to 160. Please check whether there is note jam in the MTS area if the value is out of the normal range. After confirming that there is no note jam in the MTS area, the value should be adjusted (from 110 to 120) and then the Self-calibration should be performed. 

1. Read MTS Value: Click “Read MTS Value” to show the MTS value of each of the 12 sensors on the right side on real time which will be refreshed every 100ms until clicking “Stop Read” button. The Adjustment of MTS sensor should be performed while “Read MTS Value” is switched on. The MTS value should be set within the range of 110 to 120 during the adjustment. 

1. Stop Read: Click “Stop Read” button to stop the real-time reading of MTS value.

1. Self_Adjust: “Self_Adjust” button is used to complete the mandatory self-calibration process after adjusting the MTS sensors, using exclusive calibration notes. Thickness value can be set in the test box below “Self_Adjust” according to the thickness value (110 or 120) of the calibration note. After the calibration, K value should range from 30 to 60, otherwise, MTS adjustment has to be performed again.

Please refer to CKS<how to adjust MTS on CM200V/CM100V > for more details.

Blacklist
This command section is used to manage the black list file (including GRGOcrSnBlackList_NV and GRGOcrSnBlackList_Device) through the dropdown list (select NV or Device).The working steps are as follow:

1. Select NV or Device from dropdown list
2. Download blacklist: open the black list file and modify/add the blacklist and then set the “matched digit” to download blacklist
3. Clicking “Get Blacklist” button to get the blacklist that is stored in the sorting machine and then open the black list file which is stored in the same path with toolplus to check the detail information about the blacklist
4. Clicking the “Clear Blacklist” to clear all blacklist in sorting machine.

Image Adjust Auto Collect
This command section is used to image collection and image calibration.For the image collection, please refer to CKS<how to scan image on CM200V/CM100V> for working steps and more details.For image calibration, it is only used in manufacturing center.

1. Collect offset Image: Collect images that is used by developer in R&D to analyze. The image will be saved in folder (named as ”BG + Date + Time”) which is under the folder “Image” that is under the root folder of TOOLPLUS.
2. Collect Original Image: Collect the original images of banknotes. This function is seldom used.
3. Collect Reject Image: Collect corresponding reject images of last transaction according to selection of check boxes (about the image types) on the right side. The reject image will be saved in a folder (named as ”REJ + Date + Time”) which is under the folder “Image” that is under the root folder of TOOLPLUS. Reject images will be deleted when executing the command “Clear reject image”, therefore, please do not reset NV or power on the machine again before collecting reject image.
4. Clear Reject Image: Clear reject images stored in NV buffer

Manual Collect Image
There are two ways of collecting the image, one is using “Image Adjust Auto Collect”, and the other is using the “Manual Collect Image”.  Please refer to CKS<how to scan image on CM200V/CM100V> for working steps and more details about how to use the function.

1. Offset_Collect mode: Set the NV into offset collect mode before starting collect offset image of banknote. 
2. Reset NV: Reset NV independently
3. Original_Collect mode: Set the NV into original collect mode before starting collect original image of banknote.
4. Collect image: After setting the image collect mode, click this button to start collect image

This command section is used to check the image and therefore help us to check whether CIS has problem. The working steps are as follow:

1. Clicking the button “Open file” to select the folder that storing the image.
2. Clicking the button “Go”
3. Clicking the image that need to be check(for example ,click the” 10_WHF_FRONT.grg” )

If the CIS has had broken or the note transport has problem, the image will be shown abnormally.

Notes: The image file should be matched with the type of machine.

For the “CM200V Image”/”CM100V Image”/&”THK/MAG/UV”, they are used in image calibration checking, which is currently not opened to the market.

File(F)

Exit(X):Provide an option for closing the toolplus when it is running.

Setting(s)

When executing TOOPLUS, if “MB is disconnected” or “NV is disconnected” is shown in the title bar, please reconnect USB though “Setting→Connect USB” menu command, after connecting corresponding cable. “MB is connected” or “NV is connected” will be shown in the title bar if USB is connected successfully.

Help(H)

About(A):Check the information of the toolplus
Error Code:Through ”Help→Error code” menu command, error code can be selected from drop-down list or be inputted directly into the edit box. Clicking the button “Query”, will show the corresponding explanation and solution for the error code, as shown in the picture below:
Operation Manual(O):Operation guide for any question about using the toolplus. Select “Operation Manual”, the operation manual will be opened.

CM200V uses SWS300A-24 switch power supply, which, developed by TDK-LAMBDA company, is single 24V/300W AC/DC intermediate-power supply. Using active PFC power factor correct circuit, it has wide-range input AC from 85v to 265v or input DC from 120v to 370v. Simultaneously, it has self-protection measures such as power over-current, over-voltage and over-temperature.

Model: SWS300A-24 Parts Number: S.0072286RS

Dimension: 213mm(Length) x 108mm(Width) x 52mm(Height)
Structure view

Model: PCM-9363N-S6A1E

PCM-9363 is a 3.5” SBC (Single Board Computer) with Embedded Intel® Atom N455 1.66 GHz/D525 1.8 GHz Processor. The PCM-9363 can support DDR3 memory up to 4 GB for D525, has six USB 2.0 compatible ports, two Giga-LAN (1000Mbps) interface, LVDS and VGA support, with HDMI (optional), HD(High Definition) audio, and one Mini-PCI expansion slot. In addition, PCM-9363 also supports two SATA drivers, three COM ports and one CF slot.

Processor

• Intel® Atom Processor N455/D525
• Intel® Atom N455 at 1.66 GHz with 512KB L2 cache/D525 at 1.8 GHz with 1MB L2 cache
• Manufacturing Technology: 45nm

Chipset (Intel® N455/D525)
Memory

• Intel® N455/D525
• Supports DDR3 800 MHz up to 2 GB for N455, D525 up to 4 GB
• SODIMM Socket: 204-pin SODIMM socket type * 1

Graphic and Video Controllers

• Intel 3.5 Gen Integrated Graphic Engine + GFX core
• DVMT 3.0 (Dynamic Video Memory Technology)
• Directx* 9 compliant Pixel Shader 2.0
• 2 display ports: LVDS and RGB
• Intel® Clear Video Technology

Chipset (ICH8M)
IDE Interface

• ICH8M
• Support one CF device

H.D. Codec ALC892 I/F

• Support for HD codec
• Up to 2.1 channel of PCM audio output
• Connectors: Line-out, Line-in, Mic-in

Concurrent PCI/PCIe Bus Controller

• PCI 2.3
• Support one mini PCIe connector

SATA Connector

• Independent DMA operation on two ports
• Data transfer rates of up to 3.0 Gb/s (300MB/s)
• Operation of AHCI using memory space
• Several optional sections of the Serial ATA II
• SATA connectors
• Connector: Serial ATA II 7 pins 1.27mm x 2

USB Interface

• 6 USB 2.0 ports which are high-speed, full-speed, and low-speed capable
• USB Connector: (USB 1~4) 2 set 5 x 2-pin Hirose DF 13 type

Power Management

• Full ACPI (Advanced Configuration and Power Interface) 2.0
• Supports S0, S1, S3, S4, S5

BIOS

• AMI 16Mb Flash BIOS via SPI

Other Chipset
Graphic and Video Controllers
Intel 3.5 Gen Integrated Graphic Engine + GFX core

• CRT: Intel Atom N455 up to 1400 x 1050 (SXGA); Intel Atom D525 up to 2048 x 1536
• LVDS: Single channel 24-bit LVDS up to WXGA 1366 x 768
• LVDS connector: Hirose DF 13 type 20 pin
• CRT connector: D-SUB 15 at coastline
• HDMI: 1080P and scale function, support Hot Plug Detection (HPD)

LAN
LAN1 Intel 82567V, LAN2 Intel 92583V

• Compliant with IEEE 802.3, IEEE 802.3u, IEEE 802.3x, IEEE 802.3y, IEEE 802.ab.
• Support 1000 Mbps
• Connectors: Phone Jack RJ45 8P 90D(F)

Serial ports
SMSC SCH 3114 support

• 3 full function serial ports by SMSC SCH 3114
• High Speed NS 16C550A Compatible UARTs with Data rates to 1.5 Mbps
• Support IRQ Sharing among serial ports
• Connectors:

1.  COM1: (RS-232) 1 x DB9 at coastline, 1 x 2.0 mm box header
2.  COM2: (RS-232/422/485) 1 x 2.0 mm box header

Keyboard/Mouse connectors
SMSC SCH 3114 support

• PS/2 Keyboard and Mouse interface. Connector: Box header 6P 2.0 mm

GPIO
SMSC SCH 3114 support

• 8 I/O Pins
• 5V tolerance I/Os
• Connectors: 10 pins 2.0mm pin header

Battery backup

• 2 pin wafer box for external Battery on board

Power Supply Voltage

• AT/ATX: 12Vdc±5%

Power Supply Current

• Typical in XP mode

1. N455/DDR3 1GB: 0.74A, 12V
2. D525/DDR3 1GB: 0.86A, 12V

• Max in HCT:

1. N455/DDR3 1GB: 0.86A, 12V
2. D525/DDR3 1GB: 1.18A, 12V

RTC Battery

• Typical Voltage: 3.0V
• Normal Discharge capacity: 220mAh

Operating Humidity

• Operating humidity: 10%~90% Relative Humidity, non-condensing

Operating Temperature

• Operating temperature: 0~60°C (32~140°F)

Storage Humidity

• Standard products (0~60°C)
• Relative humidity: 95%@60°C

Storage Temperature

• Standard products (0~60°C)
• Storage temperature: -20~70°C

Jumper and Connector Locations

Jumper and connector layout (front side)

Jumper and connector layout (rear side)

Audio Interface (CN1)
Audio Port Connectors
One 5 x 2 pin box header for Audio connector. These audio connectors are used for audio devices. The audio jacks are differentiated by color for different audio sound effects.

SATA Connector (CN2, CN3)
PCM-9363 supports Serial ATA via two connectors (CN2, CN3). Data transfer rates up to 300 MB/s are possible, enabling very fast data and file transfer, and independent DMA operation on two ports.

GPIO (General Purpose Input Output) (CN4)
The board supports 8-bit GPIO through GPIO connector. The 8 digital in and out-puts can be programmed to read or control devices, with input or out-put defined. The default setting is 4 bits input and 4 bits output.

Power & HDD LED Indicator (CN5)
The HDD LED indicator for hard disk access in an active low signal (24mA sink rate). Power supply activity LED indicator.

Power Reset Button (CN23)
Momentarily pressing the reset button will activate a reset. The switch should be rated for 10 mA, 5V.

Main power connector (CN6)
PCM-9363 supports single 12V input.

COM Port Connector (CN8, CN12, CN26)
The PCM-9363 provides 3 serial ports (COM1 & COM3: RS-232; COM2: RS-232/422/485) in one DB-9 connector (CN26) for COM1 and one 7*2P pin header (CN12) for COM2 and one 5*2P pin header (CN8) for COM3. It provides connections for serial devices (a mouse, etc.) or a communication network. You can find the pin assignments for the COM port connector in Appendix A.

Keyboard and PS/2 Mouse Connector (CN10)
The board provides a keyboard connector that supports both a keyboard and a PS/2 style mouse. In most cases, especially in embedded applications, a keyboard is not used. If the keyboard is not present, the standard PC/AT BIOS will report an error or fail during power-on self-test (POST) after a reset. The product’s BIOS standard setup menu allows you to select “All, But Keyboard” under the “Halt On” selection. This allows no-keyboard operation in embedded system applications, without the system halting under POST.

Inverter Power Connector (CN13)
PCM-9363 can provide +5V and +12V and signal to LCD inverter board via CN13.

USB Connectors (CN14, CN15, CN24, CN25)
The board provides up to six USB(Universal Serial Bus) ports. This gives complete Plug and Play, and hot attach/detach for up to 127 external devices. The USB interfaces comply with USB specification Rev. 2.0 which supports 480 Mbps transfer rate, and are fuse protected.

There are 5 x 2 pin 180D (M) connectors for internal use, 4 x USB ports at CN14, CN15 and two external USB port at CN24, CN25. You will need an adapter cable if you use a standard USB connector. On one end the adapter cable has a 5 x 2-pin connector with a foolproof connection to prevent it from being plugged in the wrong way and on the other end a USB connector.

VGA/LCD/LVDS Interface Connections
The board’s PCI VGA interface can drive conventional CRT displays and is capable of driving a wide range of flat panel displays, including passive LCD and active LCD displays. The board has connectors to support these displays: one for standard CRT VGA monitors and one for flat panel displays.

CRT display connector (CN27)
The CRT display connector is a box header connector used for conventional CRT displays.

LVDS LCD panel connector (CN16)
The board supports 18 or 24 bit LVDS LCD panel displays. Users can connect to a 18 or 24 bit LVDS LCD on it.

HDMI panel connector (CN22)
HDMI panel connector is optional for PCM-9363DH-S8A1E. It supports FHD resolution 1080P LCD panel.

Ethernet Configuration (CN18, CN19)
10/100/1000 Mbps connections are made via RJ-45 connectors.

The board is equipped with 2 high performance PCI Ethernet interface which is fully compliant with IEEE 802.3u 100Base-T & IEEE 802.3ab 1000Base-T. It is supported by all major network operating systems.

Power Switch Connector (CN20)
One 2 x 1pin wafer box (CN20) for power switch. If for ATX using, please remove J3 jumper and connect to power button via CN20.

LPT Connector (CN21)
PCM-9363 can support LPT via CN21. LPT(Line Print Terminal) is the original, yet still common, name of the parallel port interface on IBM PC-compatible computers. It was designed to operate a text printer that used IBM’s 8-bit extended ASCII character set.

Mini PCIe Connector (CN28, CN29)
PCI Express Mini Card (also known as Mini PCI Express, Mini PCIe, and Mini PCI-E) is a replacement for the Mini PCI form factor based on PCI Express. It is developed by the PCI-SIG. The host device supports both PCI Express and USB 2.0 connectivity, and each card uses whichever the designer feels mort appropriate to the task.

PCM-9363 support a Mini PCIe slot

DDRIII DIMM Socket (CN30)
One 204-pin/H6.5 mm DDRIII DIMM socket (CN30) supports DDRIII 800 MHz up to 2 GB for N455, and D525 up to 4GB.

CompactFlash (CN32)
PCM-9363 provides a CompactFlash card type I/II socket.The CompactFlash card shares a secondary IDE channel which can be enabled/disabled via the BIOS settings.Compact Flash set as fix master mode.

SATA Power (CN36)
SATA Power supports 5V and 12V output, 100mA each.

Dismountingsteps:

1. Open the NV upper assembly and back assembly.
2. Remove the two M3X8 combination screws as shown in the figure with a Phillips screwdriver.
3. Hold the edges of the NV housing with both hands and pull the housing upwards carefully to take it off when the buckles are disengaged.

Note: It can be apparently observed whether the buckles are disengaged or not from the positions corresponding to two columns on the left and right sides separately.
Installation steps:

1. Open the NV upper assembly and back assembly.
2. Hold the edges of the NV housing with both hands and align the buckle entrances of the NV housing with the 4 columns on both sides of the NV assembly.
3. Then push the NV housing downwards, a little hard, to fix the NV housing over the NV assembly.
4. When the housing is fixed, all the 4 columns shall be inserted in the buckles. Readjust the NV housing position if any one of the buckles is not well installed.
5. Close the NV assembly and observe the uniformity of clearances between the NV housing and housings of left and right sides. If they are not uniform gently move the NV housing left and right until the clearances are consistent.
6. Fix the position of the NV housing, open the NV assembly, and tighten the two M3X8 combination screws with a phillips screwdriver to complete the assembly.

Dismounting steps:

1. Open the back assembly. - Remove the two M3X8 combination screws as shown in the figure with a phillips screwdriver.
2. Hold the edges of the back housing with both hands and pull the housing carefully in the arrow direction, as shown in the figure, to take it off when the buckles are disengaged. Note: It can be apparently observed whether the buckles are disengaged or not from the positions corresponding to three columns on the left and right sides separately.  

Installation steps:

1. Open the back assembly.
2. Hold the edges of the back housing with both hands and align the buckle entrances of the back housing with the 6 columns on both sides of the back assembly.
3. Then push the back housing a little hard in the arrow direction, as shown in the figure, to fix the back housing over the back assembly.
4. When the back housing is fixed, all the 6 columns shall be inserted in the buckles. Readjust the housing position if any one of the buckles is not well installed.
5. Close the back assembly and observe the uniformity of clearances between the back housing and housing of left and right sides. If they are not uniform, gently move the back housing left and right until the clearances are consistent.
6. Fix the position of the back housing and open the back assembly. Tighten the two M3X8 combination screws with a phillips screwdriver to complete the assembly.

Dismounting steps:

1. Open the NV assembly.
2. Remove the two M3X6 big flat head screws as shown in the figure on the right with a phillips screwdriver to take off the width adjustment assembly upwards.

Installation steps:

1. Open the NV assembly.
2. Lay the width adjustment assembly in suitable position to observe the width adjustment upper housing runs parallel to the front end of note inlet upper plate.
3. Fix two screw via holes in the top surface aligned to the extruded tapped holes in the metal plate. Then tighten the assembly with two M3X6 big flat head screws.

Dismounting steps:

1. Open the back assembly.
2. Remove the NV housing assembly.
3. Remove the six M3X8 combination screws, indicated by solid arrows shown in the figure on the right, with a phillips screwdriver.
4. Open the upper part.
5. Remove the four M3X8 combination screws, indicated by solid arrows shown in the figure on the right, with a phillips screwdriver.
6. Hold the edges of the housing with both hands and pull the housing upwards carefully to take off the left and right housings.

Note: The dismounting and installation of the left and right housings are separate without any assembling relation.

Installation steps: Do not install the NV housing assembly prior to the installation of left and right upper housing assembly .

Installation of the upper right housing assembly:

1. Open the upper and back assembly.
2. Move the blue handle of the upper right housing assembly to the end in the direction of hollow rotating arrows shown in the figure.
3. Move the right housing assembly closer to the Upper assembly.
4. Move the right medium hook to the end in the direction of solid rotating arrow.
5. Align the 3 hooks indicated by the solid arrows to the 3 buckles indicated by the hollow arrows.
6. Insert the buckles in place and then push the assembly downwards a little hard.
7. Align the screw holes in the housing to the threaded holes in the metal plate and fix the five M3X8 screws.

Note: The housing shall be pushed with hand when tighten the screws to keep the alignment of screw holes in housing and threaded holes in metal plate because this side involves cable space.

Installation of the upper left housing assembly:

1. Open the upper and back assembly.
2. Move the left housing closer to the upper assembly.
3. Align the 3 hooks indicated by the solid arrows to the 3 buckles indicated by the hollow arrows.
4. Insert the buckles in place and then push the assembly downwards a little hard.
5. Align the screw holes in the housing to the threaded holes in the metal plate to fix the five M3X8 screws.

Dismounting steps:

1. Remove the four M3X8 combination screws with a phillips screwdriver to take off the back cover plate of lower housing.

Installation steps: Installation steps are reverse to the dismounting steps.

Dismounting steps: Dismounting of the right lower housing:

1. Open the upper assembly.
2. Remove the left and right upper housings.
3. Remove the four M3X8 combination screws with a phillips screwdriver.
4. Remove the two M3X4 cross recessed flat head screws with a phillips screwdriver.
5. Take off the right lower housing.  

Dismounting of the left lower housing:

1. The process is the same as the Dismounting process of the right lower housing.  

Installation steps:

1. Do not install the upper left or right housing prior to the installation of left and right lower housing.
2. Installation steps are reverse to the dismounting steps.

Note: Operations described in this section shall be under the premise that the machine is power-off.

Dismounting steps:

1. Remove the upper housing.
2. Open the back assembly.
3. Dismount the overhead docking sockets as shown in the figure.
4. Pull out the cable connectors of NV and take the NV cable harness out from the NV components.
5. Remove the overhead docking sockets, code disc and its inner and outer covers, and two M144 synchronous belts as shown in the figure.
6. Remove the eight M3X6 combination screws (including 2 screws on the left and right sides separately and 4 on the front side of the NV lower plate) indicated by the solid arrows.
7. Take out the NV module.

Note:

1. Plug or pull out the NV cable connectors with average force to prevent connector or pins damage.
2. When removing the NV assembly, take the front end of lower transport plate of NV out of the bottom of note feeder upper plate. Do not damage the lower transport plate of NV. -   -

Installation steps:

1. Do not install the upper housing prior to the installation of NV.
2. Installation steps are reverse to the dismounting steps.

Note:

1. When putting the NV components on the upper assembly, the upper edge of the NV lower plate must be inserted in the middle of the split of OP panel (i.e. the edge of the NV lower plate is clamped at the split of the OP panel). See the enlarged view for details.
2. Tie the NV cables together on the rotating shaft to prevent cables scattering and transport interference during installation.

Dismounting steps:

1. Remove the upper housing.
2. Open the back assembly.
3. Pull out the cable connectors of the thickness plate and then remove the cables.
4. Remove two M110 synchronous belts and a M124 synchronous belt as shown in the figure.
5. Remove the two M3X6 cross recessed round head screws from the both-side limits of thickness module inner transport plate.
6. Remove the four M3X6 combination screws (2 for left and right sides) indicated by the solid arrows.
7. Take off the thickness assembly to complete the dismounting process.

Installation steps:

1. Do not install the upper housing prior to the installation of thickness module.
2. Open the back assembly
3. Installation steps are reverse to the dismounting steps. -  

Note:

1. Keep the cables on the inner side of the supporting column of main control board during installation. Prevent the cable interference in the installation of upper right housing.
2. When installing MTS, push the MTS inwards to right place, tightening the two screws on the left side prior to those two on the right.
3. Tighten two stop screws (one for left and right sides) on the MTS inner transport plate during installation.

Dismounting steps:

1. Remove the housing.
2. Remove the NV components.
3. Remove the width adjustment assembly.
4. Remove the OP panel assembly.
5. Remove the main control board.
6. Remove the cables connecting to the upper assembly.
7. Remove the E-type circlip and flat washer beside the upper rotating torsional spring on the right side of machine shown in the figure.
8. Open the upper assembly, hold it with one hand and remove the bottom of upper rotating torsional spring shown in the figure from the metal plate hooks with nose pliers with the other hand.
9. Close the upper assembly gently.
10. Remove the upper rotating torsional spring.
11. Remove the components on the left side of the machine including the synchronous belt and gears, as shown in the figure.
12. Remove the M3X6 cross recessed round head screws indicated by solid arrows in the figure with a phillips screwdriver.
13. Remove the E-type circlips on the left and right sides of upper and lower rotating shafts.
14. Remove the upper and lower rotating shafts.
15. Then take off the upper assembly off from the overall machine to complete the dismounting process.

Installation steps: Do not install accessories including housing, NV components, width adjustment assembly, OP panel assembly, main control board and upper connecting cables prior to the installation of upper assembly. Installation steps are reverse to the dismounting steps.

Note:

1. When removing the upper rotating torsional spring, open the upper assembly to the maximum level and hold it firmly. Be careful not to cause injury by falling upper module.
2. Pay attention to checking the correctness of cable connections.

Note: Operations described in this section shall be under the premise that the machine is power-off.

Dismounting steps:

1. Remove the left and right housings of the lower assembly as described in 2.6.
2. Remove the fixing screws of fixed stacker wheel stepper motor, main motor and USB adapter plate assemblies separately, remove the connecting belts on the motors and pull out the cable connectors, then take off these 3 assemblies successfully.

Note:

1. Take the main motor assembly off from the right hole of machine.
2. Operation can be applied without dismounting the upper assembly.

Installation steps:

1. Install the fixed stacker wheel stepper motor, main motor and USB adapter plate assemblies in turn, according to reverse procedure of the dismounting process.
2. Install the left and right housings of the lower assembly as described in 2.6. Parts involved: YT4.853.6485 stepping motor cable YT4.853.6488 brush motor cable YT3.691.065 CM200V USB signal conversion plate

Dismounting steps:

1. Remove the left and right housings of the lower assembly as described in 2.6.
2. Turn the machine to the side.
3. Remove the fixing screws of NV image recorder and power supply separately and unplug the connecting cables to take off these two assemblies successfully.

Note:

1. Take off the NV image recorder from the bottom of the machine.
2. Operation can be applied without dismounting upper assembly.

Installation steps:

1. Install the NV image recorder and power supply assemblies in turn according to the reverse procedure of th - dismounting process.
2. Install the left and right housings of lower assembly as described in 2.6.

Parts involved: S.0190541RS NV image recorder S.0072286RS switching power supply SWS300A-24/GRB Japan TDK

Dismounting steps:

1. Remove the right housings of the lower assembly as described in 2.6.
2. Unplug the related connecting cables, dismount the 4 fixing screws in the motor driver board and Embedded PC board separately for replacing.

Note:

1. Operation shall be under the premise that the machine is power-off.
2. Operation can be applied without dismounting the upper assembly.

Installation steps:

1. Install the motor driver board and Embedded PC board separately in turn according to the reverse procedure of the dismounting process.
2. Install the right housing of the lower assembly as described in 2.6.

Parts involved: YT2.503.286 CM200V motor driver board S.0071040RS Embedded PC (EPC - PCM-9363N-S6A1E+1GDDR3 memory + 4GCF card

Dismounting steps:

1. Remove the left and right housings of lower assembly and back cover plate of lower housing as described in 2.5 and 2.6.
2. Remove 2 fixing screws shown in the figure to move the power switch assembly backwards.
3. Unplug the cables related to the power control panel for replacing.

Note: Operation can be applied without dismounting the upper assembly.

Installation steps:

1. Install the power switch assembly in turn according to the reverse procedure to th - dismounting process.
2. Install the left and right housings of lower assembly and back cover plate of lower housing as described in 2.5 and 2.6. -

Parts involved: YT2.503.281 CM200V power control panel

1. Adjust the maximum width of note inlet limit baffle
Loosen screws on the adjusting knob and move the adjusting knob to the desired position. For width, the scale mark on the base may be referenced. The default width is equivalent to the 100 RMB not - (the middle of the adjusting knob is fixed on the second mark from the right).
Note: There is no need to totally remove the screw on the adjusting knob when loosening it. Just loosen to such extent that it is possible to move the adjusting knob.
2. Adjust the width of note inlet limit baffle
When sorting notes of small denomination (small size), please adjust the note inlet limit baffle to such width that suits such notes. Just slightly push the baffle on one side inwards.
Note: The width between left and right baffles shall be wider than the width of notes to be sorted by 5~6mm.

Necessary tools Phillips screwdriver, socket head screw wrench (M4)
Adjusting steps

1. Remove the width adjustment assembly.
2. Remove the M4 socket head cap screw, indicated by the solid arrow shown in the figure, with a socket head screw wrench.
3. Take out the clearance adjusting sleeve.
4. Side adjusting screw allows to be rotated to any angle for rough adjustment of feeder roller clearance. For complete adjustment process, please refer to “radial feeder roller clearance adjustment” in Specification for Debugging of Structural Components.

Note:After adjustment, when assembling “clearance adjusting sleeve”, take care to align the point indicated by the arrow to “zero”.

Necessary tools Phillips screwdriver, diverter block adjusting jig Adjusting steps

1. Loosen the bidirectional solenoid retainer with the phillips screwdriver, keeping the solenoid in “open” state.
2. Move the jig closer to the lower transport plate and push it to the diverter block. Insert the tip of diverter block into the notch of jig to locate it.
3. Fix the position of jig, lock the retainer and take off the jig. Open and close the bidirectional solenoid once to check for smoothness. The diverter block can’t knock on the upper and lower transport plates. Note: 1 - Keep the jig close to the transport plate throughout the process. 2. - When tightening the screws, push the jig with hand to ensure that the jig is in place. Check the position again with jig upon tightening the screws.

1. Read and view the log record of the machine.
2. Define the cause of fault primarily according to the error code in the machine log.
3. Clean the dust accumulated within the machine if necessary, especially dust on the reflection sensor.
4. If the fault is due to software, please check the software for installation, version and parameters setting, to verify that the software works normally.
5. If the fault is due to hardware, please check whether those relevant components and parts causing such fault are damaged.
6. If components and parts are damaged, please dismount and replace them in reference to relevant steps and precautions as described in this manual.
7. Please maintain and clean components and parts of the machine regularly if necessary.
8. Integrate the replacing components and parts with the machine. Connect to cables. Power up and test functionalities by using test program.
9. It’s recommended to use genuine notes as the final testing notes for testing relevant functions of the machine.
   

For the better and consistent performance of CM200V, “Preventive Maintenance (PM)” is an essential part of its onsite service and maintenance plan. Onsite PM activity in regular intervals will ensure the smooth operation of the machine and also will make sure machine does not break down all of a sudden. Based on the transaction volume, etc., it is recommended to clean up the machine every day for big volume and once a week for small volume. In this section, the detailed procedure for performing PM of CM200V will be discussed.
As shown in the figure, open the open-able parts of the machine separately, and then clean the area to make it dust free, with tools such as cleaning and maintenance kit.

Notes: Please switch the power off before cleaning the machine.
1. Unfold the upper unit.

2. The status is as figure at right. (Note: Prepare for cleaning the lower transport)

3. Cleaning the lower transport Use a brush to clean the dust in the transport. And then use a lint-free cloth to clean the ink on the surface of transport. Use a vacuum cleaner to clean dust remaining in the gap between wheels.

4. Restore the upper unit.

5. Turn handle 2 in the arrow direction and unfold the NV. (Note: Prepare for cleaning the NV transport)

6. Use a brush to clean the dust in the transport. And then use a lint-free cloth to clean the ink on the surface of transport. Use a vacuum cleaner to clean dust remaining in the gap between wheels. Importance: Use a dry lint-free cloth to clean the scanning surfaces (in the figure) softly. Don’t bedew the surfaces.

7. Hold the NV cover and press it in the arrow direction until it clicks into place.

8. Turn handle 3 in the arrow direction and unfold the rear cover.

9. Use a brush to clean the dust in the transport. And then use a lint-free cloth to clean the ink on the surface of transport. Use a vacuum cleaner to clean dust remaining in the gap between wheels.

10. Hold the rear cover and press it in the arrow direction until it clicks into place.

11. Hold the dust receiving box and pull it out. Clean the dust in the box..

12. Push dust receiving box in the opposite direction to restore it.

Procedures for cleaning:
Notes: Please switch the power off before cleaning the machine.

1. Use a brush and a lint-free cloth to clean the dust and ink on the surface of hopper. Use a vacuum cleaner to clean dust remaining in the gap between wheels.
2. Use a brush and a lint-free cloth to clean the dust and ink on the surface of reject stacker. 3.Restore the plate of the reject stacker.
3. Use a lint-free cloth dampened with cleaner to clean the exterior surface.

Importance: Do not scrape the surface with sharp articles.

1.  Check the application logs to determine what kinds of errors are occurring on the machine.
2.  Distinguish the exact type of problem and develop a solution for it.There are two kinds of common malfunctions:
Application malfunction: It can be solved by re-configuring the machine or operating the machine in correct way, it can also be solved by reinstalling or upgrading the software.
Device/Hardware malfunction: For hardware malfunction, it can be solved by disassembling and testing the exact module after positioning the malfunction on the machine.
3.  Do not disassemble the machine hurriedly. Check and handle it step by step. Power off the machine before disassembling and avoid wearing cable inside.
4.  Restart the machine and test its function after handling the malfunction.
5.  If problem cannot be resolved, report a fault feedback to GRG.

RCC1.0 Log has application level log and driver level log. There are driver level journal and OCR information journal in driver level log.

The application level log is located in the installation path of RCC1.0
For RCC1.0 b66 and above

C:\Program Files\Grgbanking\RCC1.0\log

The application level log will be stored according to everyday. It would be stored up 90 days.

 
Log in each directory is shown as below:

The driver level log is located in DevDriverLog of RCC1.0 installation directory:
For RCC1.0 B66 and above

C:\Program Files\Grgbanking\RCC1.0\log\DevDriverLog

OCR information journal is located in CM200VDevNotesInfo.

The OCR information journal in directory is shown as below:

All the OCR information in counting will be stored in each file which is named as the beginning time.

Notes: the OCR information journal is available only when the customer required to open the OCR function.

CM200V will record relevant information when it handles notes, corresponding operation log will be recorded in log file, saved in directory “GrgLog” which is in installation directory (C:\GrgSecurity\SECOne)

When any problem occurs in the CM200V sorting machine, some information should be offered to GRG R&D for further analysis. Please see the list below:

• Fault date, time, description as detailed and accurate
• Application level Log
• Driver level log
• Configuration information: All of *xml and *ini in the installation directory of RCC1.0
• Scan banknote picture

*

This section provides the descriptions of the CM200V error codes and their resolution methods.Please see the attachment for the error codes, their description and possible resolution.  please refer to CM200VCM400V Error Code V1.0

AC Input Specification

DC Output Specification

Protection Design

Work Environment

Interface Definition

Interface Category	AC Input			DC Output
	Pin	Signal		Pin	Signal
Interface Definition	1	N		4	-V
	2	L		5	-V
	3	G			6	-V
				7	+V
				8	+V
				9	+V
Pin Sequence	NC 9 8 7 6			5 4 3 2 1 NC
Picture

Required General Tools

Title：Hardware Engineer Level 1 Training Manual—CM200V (Version: 1.1)

GRG Banking Equipment Co., Ltd welcomes your feedback on this publication. Your comments will be of great value in helping us to improve our products.

Circle the numbers below that best represent your options of this publication.

Choose the items you feel we will improve this publication.

Write any additional comments you have below (If necessary, add additional sheets.)

Thank you for your evaluation of this publication. Please provide us the information to contact you as below.

Name:                                Tel:                                   Fax:                                

Company:                                                                                 

Address:                                                                                   

To help GRGBanking to maintain the quality of their publications, send your valuable comments and suggestions on the accuracy, clarity, usability, navigation, organization and value of this book.

Address Correspondence to: